VendaraLean Library
Template

Kaizen Report

Before and after result with payback.

When to use it

Use it to record an improvement properly. Capture the problem, the change, the before and after measure and the cost and saving, and it works out the improvement and payback.

What you enter

  • Title
  • Area
  • Owner and team
  • Problem
  • What was changed
  • Lessons and next steps
  • Measure and unit
  • Better when
  • Before
  • After
  • One-off cost ($)
  • Annual saving ($)

What you get

  • Result

How it works

State the measure before you start, take the before reading from real data and confirm the after reading after the change has settled. Annual saving counts only if the freed time or cost actually leaves the budget.

How to use the Kaizen Report

A kaizen report captures a small improvement so it can be recognised, shared and copied elsewhere.

  1. Describe the problem and show the before condition with a photo or data.
  2. Record what was changed, who did it and when.
  3. Show the after condition and measurable results such as time, cost, safety or quality.

Worked example

Operators walked 40 m per cycle to fetch fasteners. A two-bin rack was moved to the workstation. Walking dropped to 4 m and cycle time fell by 25 seconds, freeing about 50 minutes a shift.

Common mistakes to avoid

Frequently asked questions

What does kaizen mean?

Continuous improvement: making many small changes for the better, involving everyone.

What should a kaizen report include?

Problem, before, countermeasure, after, results, the people involved and the date.

How long should a kaizen take?

Many kaizens take hours or days. Larger kaizen events (blitzes) usually run for three to five days.

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