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Control Chart (I-MR)

Individuals chart with limits and signals.

When to use it

Use it to tell real process changes from normal noise. Paste measurements in time order, and it calculates the limits and flags points outside them, runs of eight and trends of six.

What you enter

  • One measurement per line, in time order

Paste a single column from Excel. Use at least 20 points for stable limits.

What you get

  • Result
  • Individuals chart
  • Signals

How it works

Limits = mean ± 2.66 × average moving range (individuals chart). Signals checked: a point outside the limits, eight points in a row on one side of the mean, and six points in a row rising or falling. Recalculate limits only after a real, confirmed change to the process.

How to use the Control Chart (I-MR)

A control chart plots a measurement over time with a centre line and upper and lower control limits calculated from the process's own variation.

  1. Enter individual measurements in time order (at least 20 is recommended).
  2. The tool calculates the mean, the average moving range and control limits at the mean ± 2.66 × average moving range.
  3. Investigate points outside the limits or non-random patterns, such as long runs on one side of the centre line.

Worked example

Daily fill weights average 500.2 g with an average moving range of 1.5 g, so the limits are 496.2 g and 504.2 g. A reading of 505.1 g after a nozzle change is outside the limits and points to a special cause to investigate.

Common mistakes to avoid

Frequently asked questions

What is an I-MR chart?

An individuals and moving range chart, used when you collect one measurement at a time rather than in subgroups.

How are control limits calculated?

For an I-chart, upper and lower limits are the mean plus or minus 2.66 times the average moving range between consecutive points.

What counts as out of control?

A point outside the limits, or patterns such as eight or more points in a row on one side of the centre line.

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